CESAR ORUGA

Mission
Responsible for the Maintenance and repair of Production Equipment related to Injection molding process and Plant Equipment.
Role involves contributing to Manufacturing cost, Product Quality & Manufacturing
lead time. It is roughly divided into four fields:
1. post-maintenance to deal with equipment troubles
2. Preventive maintenance to prevent equipment troubles in advance
3. Predictive maintenance to identify and maintain signs of failure
4. and Safety Management related to Equipment.

Scope of responsibility: Molding process equipment related such as Molding Machine,
Product taking-out attachment, Temperature controller, Dryer, AGF, Automatic mold warehouse, Hoist Crane, Chiller, etc.).
Compressor, Hot runner parts and factory equipment such as electricity, firefighting, and air conditioning equipment.
 Post-maintenance: Respond to equipment failure, production capacity & defective products.
 Preventive maintenance: Perform maintenance work on a regular basis.
Internal and External according to the maintenance plan.
 Predictive maintenance: Acquire data related to equipment, identify signs of failure, and perform maintenance.
 Safety Management: To ensure work safety for staff, operators, and external contractors.
 Other related work (proposal of new equipment, improvement activities, 5S activities, support for operation teams, Participation in global meetings, etc.)
Responsibilities
< Post-Maintenance related activities>
 To coordinate with staff and external contractors to perform immediate Action for
Equipment failure, production capacity decrease, defective product occurrence:
 Incorporate failure details into preventive and predictive maintenance and strive to minimize failures and downtime.
 To ensure eliminate air leakage to all injection molding process related equipment.

< Preventive Maintenance related activities>
 To lead creation and manage maintenance plan for all injection molding process related equipment.
 To Organize and Manage Equipment daily inspections.
 To Organize and manage equipment spare parts management system.

< Predictive Maintenance related activities >
 To perform and/or collect, capabilities of equipment and process.
 To manage equipment maintenance plan.
< Safety management related activities >
 Take immediate action and measures for potential unsafe work condition. If the safety assessment is not sufficient, consult with the team or superior, or perform patrol take measures to identified unsafe condition areas.
 Responsible for safety management, when requesting maintenance from outside company.
< Other activities >
 Proactively introduce proposals, considering more efficient for equipment, systems, tools and work methods.
 Perform improvement activities, own duties and teamwork related.
 Perform 5S activities such as equipment, tools, and shelves related to the site.
 Provide advice and work support for problems of the operations team.
 Become a member of the global maintenance community and contribute to the network and Raymond Japan.
 Operations that the superior and the general manager of the department deem necessary.
Nature and Scope of Work
 Strive to minimize downtime due to equipment failure by combining various types of maintenance.
 Thorough safety management for each facility, manage to eliminate occupational accidents caused by equipment.
 Always be aware of maintenance costs such as budgeting for maintenance and spare parts and managing performance.
 Although the reporting line is different, we work in cooperation with the molding manager as a member of the molding team,
In addition, based on the knowledge and experience, actively provide operational support, training, and exchange of opinions.
 Workplace work environment, manufacturing costs, Environmental aspect, proactively consider and propose more efficient equipment and work methods.
 Be careful not to leak the information you have obtained or created, Various statistics, when creating management documentations, make sure that there are no mistakes on the deadline date.

Mission
● To lead all Industrialization activities for Damper line and MPO Pendulum Project PTM
SQCD (Safety, Quality, Cost, Delivery)
● To lead the Industrialization of the new Project/Product for P1 and P0.
● Capitalize and share the know-how of Industrial Processes & Manufacturing.
● To lead Design/Introduction of New Equipment and New Production lines.
Responsibilities
● Industrialization
○ To Manage layout and equipment introduction using IPROM as indicator.
○ Responsible for equipment and production lines development
○ Generate equipment specification, design of tools and fixture
○ Responsible to lead creation of PFMEA and Control Plan
○ To lead validation of supplier proposal and negotiation to meet the requirement.
○ To define the acceptance criteria of new equipment subject for acceptance
○ To perform pre acceptance and acceptance of the equipment at supplier site
○ To perform trials on the lines and deliver reports
○ To build action plans and follow up to be ready for FDPR
○ To perform and/or collect, process and equipment capabilities.
○ To create and execute production related document
(Inspection standards, operation sheet)
○ To create a future plan for layout and equipment based on MTP
● Mass production
○ To monitor SQCDM and propose improvement to all existing production lines
○ To monitor the performance of equipment, and always in mind, optimization
○ To work on Cycle time reduction to optimize investments, material & labor costs
○ To support APU activities (training, analysis, problem solving)
○ To be in contact with suppliers of equipment, tool (improvement, support)
● Standardization
○ To create local standards through P1, P0 and equipment industrialization
○ To promote RAISE standards from local standards which should be shared among PG
○ To create, apply and maintain local work procedure

● Health Safety & Environment
○ To respect and reflect local regulation for safety and environment to equipment design
○ To respect of Health Safety and Environment procedures of Valeo Group
○ Maintain the 5S and report issues
● Miscellaneous
○ To respect ISO 9001, IATF 16949, ISO 14001 and OHSAS